The Samurai costume that I made using various found materials – mainly fabrics from curtains. The costume is comprised of a few parts:
The apron containing the chest plate and skirt armor; the jacket that has the arm plates, forearm protectors, hand guards, and overcoat; the leggings that go underneath the apron; and the helmet with the mask.
The Helmet and mask were made a couple of years back in my metals manufacturing class. The project was to create some sort of body ornament (e.g. a bracelet, necklace, charm) and we had a week and a half to do it. So instead of making some hokey jewelry that I’d never use, I felt a Samurai helmet (Kabuto) and mask (Mempo) would be far more useful.
The Kabuto is comprised for 1/4 inch rod that I bent and welded together to make a basket-type shape and around it, I bent 18 and 22 gauge sheet metal for details.
The mask was a feat in itself. It started as a flat piece of 18 gauge sheet metal that I annealed, then eventually formed to shape using various dies and a ball peen hammer. The final touch to my mask was the mustache which was accomplished by taking trimmings from a push broom and gluing them to the metal nose.
After wanting to be David Lo Pan for the past few months… I finally ditched the idea after taking a long hard look at my already made helmet and felt I just had to. In doing so, I remade the rear neck protector to match the armor I would produce a few days later.
The Armor was made of individual cardboard cutouts that I wrapped in leather that I took from a curtain I bought at the goodwill store. It started out black but decided to give it a little more flavor with the red spray-paint. They were stitched and glued to a fabric backing and sewed together to create a general form.
The Jacket was also made from curtains bought at the goodwill store, cut and sewn entirely by me(surprising since I’ve never before used a sewing machine – well, correctly that is). The side leggings were place mats that I bought from the bargain store where I also found the swords. To finish it all off, I used old ties as belts to strap the swords to my sides.
Whooh, that’s awesome.. I’m making an armor too, but I’m 12 so it will be much worse but not that worse cause I’m a samurai expert!!
What a beautiful job you have done here Kevin! What a menacing silhouette you present!