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Epic Homemade Halo Reach Spartan Costume

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The costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to suppo

The Halo Reach Spartan costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to support  a treadmill. I measured and made cardboard mock ups then cut the foam out. Had to make a lot of right angle cuts for things to fit correctly. For the parts that were curved I used a heat gun and heated then formed the foam into the shape I wanted.

Finally I used a mix of water and multipurpose glue to seal the foam. Then put a primer coat and a base coat  and added weathering and battle damage. The face shield is from party city it is called the no face mast. I just cut it and formed it to fit the opening. I added LED lights to the chest and back plate as well as the helmet. The boots are old motocross boots I got from a yard sale.

I had very little time to work on this so I am pleased with the outcome considering. The best part was when my son saw the finished helmet for the first time….he wanted to wear it to school! LOL

The costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to suppo

The costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to suppo

The costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to suppo

The costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to suppo

The costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to suppo

The costume was made from two kinds of foam. The kind that you put under a sleeping bag when camping, and the kind of interlocking foam used to suppo

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3 thoughts on “Epic Homemade Halo Reach Spartan Costume”

  1. My son saw this site as he was browsing in google, checking for halo costumes for holloween.
    You really did a great job and I would like to know more on how you made it. Will you please be kind enough to share step by step and where did you get the cutouts?

    Reply

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